Pallet Inverter Application in Food and Beverage Industry
Equipment that enables you to prepare and package your product while adhering to strict food safety regulations is necessary for those in the food and beverage sector.
Additionally, employee safety must be taken into account because constant manual depalletization might result in stress and strain injuries.
You may contact Toppy to design a suitable palettenwender (English Meaning pallet turner or pallet inverter) for your operation. The following are a few solutions available.
Stationary pallet inverters
Systems for various items and pallets are available in the spectrum of stationary pallet changers. They can be utilized in many different industries, including:
- Pharmaceutical
- Food
- Cosmetic
- Bags
- Boxes
- Vials
- Bottles
- Big bags and cans.
Mobile pallet changer
Because they don’t require a specific space for this task, mobile pallet changers are the most flexible devices for turning and changing pallets. They are employed in a variety of settings, including those listed above that a stationary pallet inverter may handle.
Pallet turner
It is a pallet inverter that can move many different types of products such as:
- Vials
- Boxes
- Bowls
- Containers
- Packages
- Bottles
- Big boxes
- Big bags
- Paper barrels
- Barrels
- Cans
- Buckets
- Reels
- Paper rolls
- Large cartons
- Plywood
A semi-automatic system has a maximum capacity of 2000 kg and can process up to 45 pallets per hour. For quick pallet changes, various goods can be supported.
Pallet inverters were adjusted properly to provide a better solution in one industry where they wanted to convert an inefficient operation that is primarily carried out by humans into a rapid, efficient system.
A stack of flat, folded boxes would be placed on the end of a conveyor by a forklift, and then one side of the stack would be raised till all the boxes fell onto a gravity conveyor, as an illustration.
The boxes would then be opened, the bands would be cut, and the contents would be pushed onto a sorting conveyor. These bottles would then proceed to the filling line to receive the product through the conveyor.
The business desired as little manual labor as possible to be required to enter the load, tip it down, and then carry the empty bottles to the filling line. In essence, the three issues that needed to be addressed are:
- Speed
- Safety
- Line throughput.
The company sought to develop the tipping and transporting of the load into a fully automated solution, which would typically require a standalone machine.
Here, pretty basic automation was used to move the stack of boxes out of the machine, separate the layers, and place them on a conveyor nearby.
The boxes could then be opened without the operator having to reach, stretch, or lift anything. Additionally, the space was less crowded, making it much simpler to put the empty bottles onto the sorting conveyor that feeds into the filling area.
With the help of this new procedure, personnel was able to concentrate on other, more delicate duties while also dramatically speeding up the line and improving worker ergonomics.
The company has very strict safety requirements, thus additional safeguards were also installed to meet those requirements.
